Thermo Ply

Structural Issues

My husband and I are hoping to build a house. The first builder we met with we noticed used Thermo ply 1/8" for the structure of the house. I questioned why plywood wasn't used, and was told that thermo ply had a better R value and was actually better then OSB or plywood. Would you build with thermo ply. I don't know why the BIA even approves this method for building it seems very cheap. Is thermo ply the new technique for building? The builder said that it doesn't cost less, but it's better and that's why they use it. I haven't signed a contract with them I am doing my research first. Thank you for your help. Your great


Here is my original (wrong) answer and a correction. Thank you Paul!

Thermo Ply is an insulation board with very little "shear value". It is superior to plywood or OSB as far as insulation but not as a structural component. When used in place of OSB or plywood as a side wall sheathing, some other structural component must be used to make up for the loss of shear value. One common method is the use of metal diagonal bracing.

While I have not calculated the relative cost of one system over another, I do find that plywood or OSB is used in higher priced and better built homes. I am also finding that plywood and OSB side wall and shear wall sheathing is the most common way to deal with our (Seattle) area's earthquake prone building requirements.


I was wrong!, read on:

This letter is in response to comments from George Guttman with regard to Thermo Ply sheathing. The statement that Thermo Ply is not a Structural product is a gross misrepresentation of our product. While we do produce a non-structural grade (our green print), we also produce two grades that are structural (our red and blue print). Both of these grades can be used as an alternative to OSB structurally. Both have a prescriptive Evaluation report from the ICC-ES showing that they can be used as an alternative to OSB for continuous sheathing. For Engineered design, independant certifed laboratoryies have shown Red and Blue to have Allowable shear design values of 408 and 428 plf, respectively (3" O.C. fasteners).

The International Building Code states a value for the commonly used 7/16" OSB at 240 plf (using 6"O.C. fasteners around the perimeter and 12" O.C. in the field).

I would like to ask you to correct this misrepresentation in writing and would certainly be glad to discuss this with you and provide evidence to you if so desired.

Thanks and best regards,


Paul Lautrup Building Products Technical Manager Covalence Specialty Coatings, LLC d/b/a Berry Plastics Tapes and Coatings Division phone: 574 606 6587